Coal Handling Prep Plant: Various conveyor audits, including engineering audits

In the case study, the challenge was the absence of a list of improvement opportunities, site personnel with limited exposure to the latest conveyor design and maintenance practices, and a lack of clear understanding of Australian safety standards related to conveyors. The solution involved conducting a comprehensive site audit performed by qualified engineers and conveyor specialists. A detailed report was generated, outlining the identified issues and recommending solutions in the areas of reliability/cost, availability/production, and safety. A remediation/action list was prioritised based on safety considerations, execution feasibility, and potential return on investment. The key outcomes included a clear understanding of the gaps and exposure to Conveyor Safety Australian Standards, as well as the development of a consolidated plan aimed at reducing costs and increasing conveyor availability.

The Challenge

  • No list of improvement opportunities
  • Site personnel with minimum exposure to latest conveyor design and maintenance practices
  • No clear understanding of Australian safety standards

The Solution

  • Complete site audit performed by qualified engineers and conveyor specialists
  • Report detailing issues and recommending solutions in reliability/cost, availability/production and safety
  • Remediation/action list prioritised in terms of safety, ability to execute and potential ROI

Key Outcomes

Improved safety

Clear understanding of gaps/exposure to Conveyor Safety Australian Standards

Plan to improve efficiency

A consolidated plan to reduce costs and increase availability

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